Remove Chiller Vents and Thumb Nuts
Remove both chiller vent panels.
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Unscrew all 5 thumb nuts:
Note: One of the nuts may be an 8mm hex nut, use socket if necessary.
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Remove Rear Cover
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Disconnect Plumbing Manifolds From Water Filter Housing
Locate the TH-1 manifold connected to the side of the water filter housing.
Unscrew the union fitting to disconnect the TH-1 manifold.
Locate the Flow Meter manifold connected to the back of the water filter housing.
Unscrew the union fitting to disconnect the Flow Meter manifold.
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Disconnect Water Filter Housing From Tub
- Wrap the hex bolt driver in a towel or rag to protect the plastic nut from damage.
- Locate the notched corner of the plastic nut securing the water filter housing and align the wrapped hex bolt driver with the notch.
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Loosen the Plastic Nut by using a rubber mallet or hammer and GENTLY TAP the end of the wrapped driver
- Once the nut is loose enough, finish unthreading it by hand.
- Use one hand to support the bottom of the water filter housing as the nut is removed.
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Remove Water Filter Housing From Tub
Confirm that all plumbing manifolds have been disconnected from the water filter housing.
Carefully lift the water filter housing straight up and out of the tub cutout.
Move slowly and with control to avoid contact with the compressor, tubing, or components below the housing.
Once clear of surrounding parts, set the failed housing aside.
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Install New Water Filter Housing To Tub
Position the replacement water filter housing in the same orientation as the original.
Ensure the lower threaded manifold is facing toward the basin of the tub.
Make sure the upper threaded manifold is facing to the right side (toward the fan)—this aligns with the TH-1 connection.
Tilt the top of the filter housing upward and guide it into the cutout hole in the tub.
Once inserted, gently rest the filter housing in place for final alignment and securing.
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Reconnect Water Filter Assembly
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Lift the water filter housing and align it with the threaded post on the tub.
- 🚨 Ensure the two nodes on top of water filter housing line of with two cutouts where the water filter housing mounts to the tub.
Begin threading the plastic nut onto the post by hand, ensuring it is not cross-threaded.
Once the nut is hand-tight, wrap a towel or rag around a hex bolt driver to protect the plastic.
Place the wrapped driver against one of the nut’s notches and gently tap with a rubber mallet to snug it into place.
Apply light, controlled taps until the nut is fully tightened and the water filter housing is secure.
Ensure the housing is firmly seated and does not move or shift when lightly pushed.
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Connect Plumbing Manifolds To Water Filter Housing
Locate the Flow Meter manifold and position it at the back of the water filter housing.
Ensure the black O-ring is in place on the union fitting before connecting.
Hand-tighten the union—if it doesn’t screw on easily, stop and back it out to avoid cross-threading.
Re-align and retry until it threads smoothly, then tighten fully by hand to prevent leaks.
Next, position the TH-1 manifold on the side of the water filter housing.
Hand-tighten the TH-1 union fitting until it is secure.
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Test for Leaks
⚠️ Warning: The chiller fan is exposed during testing. Keep hands, tools, and loose items away from the fan to avoid injury or equipment damage.
- Fill the Plunge up with water so the water line is 6" below the edge of the tub.
Plug in the Plunge and press the “Reset” button on the GFCI plug to power it on.
- Set the temperature to 50 degrees so pump powers to 100%.
Allow the Plunge to run and observe the chiller plumbing union connections.
Carefully inspect all union fittings for any signs of leaking while the system is running.
If a leak is found, pause the system and recheck that the union is properly seated and hand-tightened.
🚨 If you power down the chiller while in a cooling cycle it can damage the chiller.
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Power Down Plunge
- Pause the chiller by pressing the pause button on the UI
- ⚠️ Powering down the Plunge while it's in a cooling cycle can damage the chiller.
- Press the test button on the GFCI outlet to power down the Plunge.
- Unplug the GFCI outlet from the outlet.
🚨 Important: Do not power down the Plunge before pausing the chiller.
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Install Rear Cover & Chiller Vents
Slide the rear cover into place.
Install all 6 thumb nuts (3 per side).
Reinstall left and right vent panels.
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